Metal-based self-lubricating bearings Metal composite series Bronze-based rolled bearings Bi-metal boundary lubrication bearing
Metal-based self-lubricating bearings Metal composite series Bi-metal boundary lubrication bearing Bronze-based rolled bearings
Quality is the life of the company as the core value
CHB-JDB-1 Solid mosaic bearings CHB-JDB-2 Bronze Inlaid Bearing CHB-JDB-3 Steel and copper inlaid bearings CHB-JDB-4 Cast iron inlaid bearing CHB-JDB-5 Inlaid steel bearing CHB-600 Inlaid steel bearing
CHB-1 Oil-free lubricating bearings CHB-1T Gear oil pump special bearings CHB-1P Reciprocating bearing CHB-1W Lead-free bearings CHB-1D Hydraulic special bearings CHB-1B Bronze-based bearings CHB-1S Stainless steel rigid corrosion-resistant bearings CHB-2 Lubricated bearings CHB-2Y Lead-free bearings
CHB800 Bimetal bearing CHB720 Bimetal bearing CHB700 Bimetal bearing CHB20 High tin aluminum base bearing CHB930 Lead-free bimetal bearings CHB08G Solid lubricating bearings
CHB090 Bronze bearing CHB091 Brass rolled bearings CHB092 Bronze bearing CHB09G Bronze solid lubricating bearings
CHB-FU1 Copper-based bearings CHB-FU2 Iron base metal bearing CHB-FZH Copper-based cage CHB-FZL Aluminum base cage CHB-FZP Resin-based cage
CHB-JDB-1 Solid inlaid bearing
The CHB-JDB-1 solid inlaid bearing is on the base of high-strength brass. A high performance solid lubricant with graphite or MoS2 solid lubricant. It breaks through the limitations of general bearings relying on oil film lubrication. Its hardness is twice as high as that of ordinary copper sleeves, and its wear resistance is also doubled. This product has been used in metallurgical continuous casting machines, train supports, rolling equipment, mining machinery, ships, gas turbines and other high temperature, high load, low speed and heavy load.
Size downloadBase material | CuZn25A16Fe3Mn4 | Maximum operating temperature °C | 300 | |
Extreme dynamic load N/mm² | 100 | |||
Coefficient of friction u | <0.16 | Maximum sliding speed m/s | Dry | 0.4 |
Basic hardness HB | 210~270 | Oil | 5 |
Model / corresponding grade | CHB-JDB-1 | CHB-JDB-2 | CHB-JDB-3 | CHB-JDB-4 | CHB-JDB-5 | ||
---|---|---|---|---|---|---|---|
CHB-JDB-2 | CHB-JDB-22 | CHB-JDB-23 | |||||
International brand GB1776-87 | ZCuZn25 Al6Fe3Mn3 |
ZCuSn6Zn6Pb3 | ZCuAl10Fe3 | ZCuSu10P1 | Steel+ ZCuSn6Zn6Pb3 | HT250 | GCr15 |
International ISO1338 | GCuZn25 Al6Fe3Mn3 |
GCuSn6Zn6Pb3 | GCuAl10Fe3 | - | Steel+ CuSn6Zn6Pb3 Fe3Ni5 |
- | B1 |
Germany DIN | G-CuZn25 Al5 |
GB-CuSn5Zn5Pb5 | GB-CuAl10Ni | GB-CuSn10 | Steel+ CuSn6Zn6Pb3Ni | - | 100Cr6 |
Japan JIS | HBsC4 | BC6 | AIBC3 | BC3 | BC6 | FC250 | SUJ2 |
United States ASTM/UNS | C86300 | C83600 | C95500 | C90500 | C83600 | Class40 | 52100 |
British standard(BS) | HTB2 | LG2 | AB1 | PB4 | LG2 | - | - |
Material code | CHB-JDB (600#) | CHB-JDB (600#S1) | CHB-JDB (600#S2) | CHB-JDB (600#S3) | CHB-JDB (600#S4) | CHB-JDB (HT250) | CHB-JDB (Gcr15) |
---|---|---|---|---|---|---|---|
Chemical composition | CuZn25Al5Mn3Fe3 | CuZn25Al5Mn3Fe3 | CuAl9Fe4Ni4Mn2 | CuSn5Pb5Zn5 | CuSn12 | HT250 | Gcr15 |
Density(g/cm³) | 8.0 | 8.0 | 8.5 | 8.9 | 9.05 | 7.3 | 7.8 |
Hardness (HB) | >210 | >250 | >150 | >70 | >80 | >190 | HRC>58 |
Tensile strength (N/mm²) | >750 | >800 | >800 | >200 | >260 | >250 | >1500 |
Elongation (%) | >12 | >8 | >15 | >10 | >8 | >5 | >15 |
Linear expansion coefficient | 1.9 | 1.9 | 1.9 | 1.8 | 1.8 | 1.0 | 1.1 |
Operating temperature(℃) | -40~+300 | -40~+150 | -40~+400 | -40~+400 | -40~+400 | -40~+400 | -40~+400 |
Maximum dynamic load(N/mm²) | 100 | 120 | 150 | 60 | 70 | 80 | 200 |
Maximum line speed(m/min) | 15 | 15 | 20 | 10 | 10 | 8 | 5 |
Maximum PV value Lubricating (N/mm²*m/min) |
200 | 200 | 60 | 60 | 80 | 40 | 150 |
Permanent compression deformation 300N/mm² |
<0.01 | <0.005 | <0.04 | <0.05 | <0.05 | <0.015 | <0.002 |
Modern design is changing the demand for self-lubricating bearing materials. Maintenance is also required in severe extreme operating conditions and maximum load conditions. As requirements continue to increase, companies have high reliability requirements for equipment and plant operations. Metal self-lubricating bearings can be used for maintenance-free and self-lubricating under long-term use conditions. Bearing materials can be widely used for rotating, oscillating and linear reciprocating motion under high load and low speed conditions, and also suitable for traditional lubrication. It is forbidden to use.
Modern design is changing the demand for self-lubricating bearing materials. Maintenance is also required in severe extreme operating conditions and maximum load conditions. As requirements continue to increase, companies have high reliability requirements for equipment and plant operations. Metal self-lubricating bearings can be used for maintenance-free and self-lubricating under long-term use conditions. Bearing materials can be widely used for rotating, oscillating and linear reciprocating motion under high load and low speed conditions, and also suitable for traditional lubrication. It is forbidden to use.
1. The cost of the oil supply device, the processing fee, and the like can be greatly reduced.
2. Operating costs are reduced by the amount of lubricant used and equipment maintenance costs, and some risks are eliminated.
3. Shorter design times reduce costs, and the use of self-lubricating bearings improves mechanical performance and extends service life.。
4. Recycling and environmental protection of lubricating oil No waste oil recycling is required, which is conducive to environmental protection. CHB-JDB (500#SP) Self-lubricating bearings are used in the machinery industry and are used in a broad sense. In order to make the mechanical transmission work normally, a lot of effort has been made. The bearings are divided into rolling bearings and plain bearings. Under the severe conditions that the general sliding bearing cannot be used, the wear resistance and the fluff resistance of the solid inlaid metal self-lubricating bearing play the role of the bearing, and the performance of the machine is improved and maintenance-free.
1. Where possible, standard specifications should be used when designing;
2. Please pay attention to the presence or absence of foreign matter on the surface during assembly;
3. After the use of the sliding surface, the surface is black or grayish black, please do not scrub, use as usual;
4. Before the assembly, if the lubricating oil is applied to the grinding parts, the running time can be shortened;
5. When assembling, it should be pressed in slowly, and it is forbidden to knock, so as not to damage the bearing.
6. When designing, different parts should be selected with appropriate materials to improve performance and extend the service life of the bearings;
7. In high load, reciprocating motion, it is recommended to use screw fixing;
8.8. Stainless steel or chrome plating is recommended for the grinding shaft when working in fresh water, sea water or at sea.
1. Design is flexible, simple, convenient and has a wide range of use;
The oil supply system is a labor-intensive, time-consuming device. The use of solid self-lubricating bearings does not require consideration of the fueling device during the design, which saves the fueling device and can be used for various special occasions. Bearings can greatly reduce the cost of mechanical maintenance, oil and other materials.
2. Can be used without oil;
Because the linear expansion coefficient of solid self-lubricants is greater than that of the metal substrate, when the solid self-lubricating bearings start to run, the oil film will transfer to the abrasive parts to achieve self-lubrication. It can also play a good role in lubrication.
3. Low cost of use;
The traditional mechanical design requires frequent refueling and maintenance during the operating time, checking the oil meter and whether the oil supply device is unblocked, which can greatly reduce the cost of using lubricants.
4. Excellent performance under high load and low speed conditions;;
Solid self-lubricating bearings use centrifugally cast high-strength alloy brass as the base, which plays the role of bearing loads, combining their respective advantages, and can exert superior performance even under high load and low speed conditions.
5. Reciprocating motion, rocking motion, frequent starting and stopping places where oil film formation is difficult, can exert superior abrasion resistance
The arrangement principle of solid self-lubricating bearing lubricants is to ensure that the abrasive parts have a lubricant effect during the running process. When arranging the lubricants, the arrangement position of the lubricants must be determined.
6. Excellent chemical resistance and corrosion resistance;
The lubricant of solid self-lubricating bearings is made of wear-resistant materials such as graphite, PTFE, molybdenum disulfide, etc., and has a stable molecular structure. Therefore, solid self-lubricating bearings have excellent chemical resistance and corrosion resistance
7. The product cost is more competitive, the working life is longer, and the performance is good.
CHB-JDB-1 Solid inlaid bearings on a high-strength brass base. Inlaid graphite or MoS2 solid lubrication ..
Solid inlaid bearing on high-strength brass substrate
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The cast iron inlaid bearing is a new product based on HT250 embedded solid lubricant ..
Steel-based inlaid bearings are reinforced products.
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Answer: 1) Metal materials, such as high-strength brass, tin bronze inlaid graphite bearings, etc. 2) Porous metal material (powder metallurgical material). 3) Non-metallic materials (nylon, polytetrafluoroethylene).
Answer: Oil-free lubrication bearings are a type of plain bearings. Generally, the sliding bearing needs to add lubricants such as lubricating oil and grease before working, so as to form a lubricating film on the friction surface to effectively lubricate